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1. How durable is coroplast and how long will it last?
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In my experience with it, it's very durable. I started using coroplast about 3 years ago and I'm still using the one from my first C&C cage.
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2. How many sheets of coroplast should I buy?
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This one, I can't speak to. I've always bought from this site.
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3. What can I put under the new cage so it doesn't have to sit on the floor?
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I've had mine on a folding table but I've also built a stand out of grids and connectors.
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4. Is the cloth material that you put inside cages fleece? Do the piggies like it?
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I haven't used fleece, although I'm looking into switching to it but yes, the material in some of the cages is fleece. You can also use regular bedding. I use Carefresh but wood-based bedding is cheaper just avoid pine or cedar.
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5. When you have to bend grids to make walls or a ramp, how do you do that without breaking them.
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The walls usually aren't bent but I've seen people use bent ones for a ramp or a hay holder.
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6. Do the zip ties work better then the grid connectors that come with them?
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I haven't tried the zip ties but I think it's more personal preference as for which ones people use. I've seen some very cool cages using both.